Production planning and control system pdf

Posted on Friday, March 19, 2021 3:58:33 AM Posted by Charchar1122 - 19.03.2021 and pdf, management pdf 5 Comments

production planning and control system pdf

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Production Planning and Control Procedures in a Manufacturing Company

Production planning and control is an important task of Production Manager. It has to see that production process is properly decided in advance and it is carried out as per the plan.

Production is related to the conversion of raw materials into finished goods. This conversion process involves a number of steps such as deciding what to produce, how to produce, when to produce, etc. These decisions are a part, of production planning. Merely deciding about the task is not sufficient. The whole process should be carried out in a best possible way and at the lowest cost.

Production Manager will have to see that the things proceed as per the plans. This is a control function and has to be carried as meticulously as planning. Both planning and control of production are necessary to produce better quality goods at reasonable prices and in a most systematic manner. Production planning is the function of looking ahead, anticipating difficulties to be faced and the likely remedial steps to remove them.

It may be said to be a technique of forecasting ahead every step in the long process of production, taking them at a right time and in the right degree and trying to complete the operations at maximum efficiency. Production control, on the other hand, guides and directs flow of production so that products are manufactured in a best way and conform to a planned schedule and are of the right quality. Control facilitates the task of manufacturing and see that everything goes as per the plans.

Specifically, it consists of the planning of the routing, scheduling, dispatching and inspection, co-ordination and the control of materials, methods, machines, tooling and operating times.

The ultimate objective is the organization of the supply and movement of materials and labour, machine utilization and related activities, in order to bring about the desired manufacturing results in terms of quantity, time and place. Overall sales orders or plans must be translated into specific schedules and assigned so as to occupy all work centres but overload none. The forgoing discussion brings out the following traits of production planning and control:.

It is the planning and control of manufacturing process in an enterprise. The questions like—What is to be manufactured? When it is to be manufactured? How to keep the schedule of production etc.? All types of inputs like materials, men, machines are efficiently used for maintaining efficiency of the manufacturing process. The manufacturing process is organized in such a way that none of the work centres is either overworked or under worked.

The division of work is undertaken very carefully so that every available element is properly utilized. The work is regulated from the first stage of procuring raw materials to the stage of finished goods.

Planning of production precedes control. Whatever is planned needs to be controlled. The ultimate objective of both planning and control is to use various inputs in an efficient way and to have a proper control over various targets and schedules fixed earlier.

The following details will bring out the objectives of production planning and production control:. Role of Manager in an Organization.

Manufacturing planning and control systems

Production planning and control refers to two strategies that work cohesively throughout the manufacturing process. Production planning involves what to produce, when to produce it, how much to produce, and more. A long-term view of production planning is necessary to fully optimize the production flow. Production control uses different control techniques to reach optimum performance from the production system to achieve throughput targets. The objectives of production planning and control can vary from one business to another, but some general objectives include the following:. The role of production planning and control in the manufacturing industry is to ensure that materials and equipment are available when needed and that everything runs smoothly. Component traceability and procurement has special challenges in the electronics industry that require diligent planning.

Production planning and control is a predetermined process that plans, manages and controls the allocation of human resource, raw material, and machinery to achieve maximum efficiency. Production planning is a sequence of steps that empower manufacturers to work smarter and optimize their production process in the best possible manner. This helps manufacturers work smarter by efficiently managing internal resources to meet customer demand. Having a reliable Production Planning and Control software in your company makes it easy to:. Production planning is the core of any manufacturing unit. It includes material forecasting, master production scheduling, long term planning, demand management and more.

For efficient, effective and economical operation in a manufacturing unit of an organization, it is essential to integrate the production planning and control system. Production planning and subsequent production control follow adaption of product design and finalization of a production process. Production planning and control address a fundamental problem of low productivity, inventory management and resource utilization. Production planning is required for scheduling, dispatch, inspection, quality management, inventory management, supply management and equipment management. Production control ensures that production team can achieve required production target, optimum utilization of resources, quality management and cost savings.


This system is very flexible as management has to manufacture varying product types. Material handling systems are also flexible to meet changing product.


ERP Production Planning & Control

Production planning and control is an important task of Production Manager. It has to see that production process is properly decided in advance and it is carried out as per the plan. Production is related to the conversion of raw materials into finished goods. This conversion process involves a number of steps such as deciding what to produce, how to produce, when to produce, etc. These decisions are a part, of production planning.

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With ever-shorter lead times and increasing price pressure, the challenges of make-to-order manufacturing and complex variant management are loud and clear. To compete, mid-sized companies must optimize their production processes. It enables efficiency, coordination, and the leveraging of production-related data to drive improvement. Want to take your Production mobile? With abas ERP, your entire order management system is on the screen.

The Big Picture of Production Planning

Production Planning and Control draws on practitioner experiences on the shop floor, covering everything a manufacturing or industrial engineer needs to know on the topic. It is written in an approachable style, thus making it ideal for readers with limited knowledge of production planning. End of chapter questions help readers ensure they have grasped the most important concepts. MSc students and researchers working on manufacturing and industrial engineering topics, manufacturing engineers and others working in factories in roles related to PP and C. Elements of Production Planning and Control 2. Factory Planning 3. Factors for Production 4.

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